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TCCA Manufacturer — Factory-Direct Production and Global B2B Export
TCCA Manufacturer — Factory-Direct Production and Global B2B Export

TCCA Manufacturer — Factory-Direct Production and Global B2B Export

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TCCA Manufacturer — Factory-Direct Production and Global B2B Export

Everglory Industrial is a specialized TCCA manufacturer producing trichloroisocyanuric acid with a minimum of 90% available chlorine in both granular and tablet forms. For more than 15 years, our factory has supplied pool sanitation, water treatment, and disinfection distributors across 60+ countries, combining in-house chlorination capability, precision tablet pressing, and UN-certified drum packing under one roof. As a factory-direct TCCA manufacturer, we eliminate trading-company margins, control every stage of production quality, and provide complete export documentation for dangerous goods shipments. This page details our manufacturing capabilities, production process, quality control system, and OEM services so that B2B buyers can evaluate our factory with full transparency.

TCCA Manufacturing Capabilities

Our TCCA production base is sized for sustained bulk supply, with dedicated lines for granular output and tablet compression running in parallel to serve both market segments without production conflicts:

Capability Specification
Annual production capacity 20,000 MT per year across all chlorinated lines
Granular production line Continuous chlorination, crystallization, and mesh-classification line for 8-30 mesh and 14-50 mesh TCCA granular
Tablet production line Dedicated tablet line with 12 high-capacity rotary tablet press machines
Daily output Up to 60 MT per day, enabling fast fulfillment of container-load orders
Factory area 40,000 square meters including production, drying, warehousing, and QC laboratory facilities
Workforce 180 skilled workers plus a dedicated quality control and export documentation team

The TCCA Production Process

Every batch of TCCA passes through six controlled stages, each with defined operating parameters and verification points:

  • 1. Raw material incoming inspection: Cyanuric acid, alkali, and chlorine feedstock are sampled and tested on arrival. Only lots meeting our internal purity thresholds are released to production, and supplier lots are traceable through our ISO 9001 record system.
  • 2. Controlled chlorination and crystallization: Chlorine is reacted with cyanuric acid under controlled temperature and pH to form trichloroisocyanuric acid crystals. Reaction conditions directly determine available chlorine content, so parameters are logged continuously by the line operators.
  • 3. Drying and mesh classification: Crystals are dried to specification moisture levels, then classified into 8-30 mesh and 14-50 mesh granular grades using calibrated vibrating screens. Each mesh grade is held in separate, labeled silos to prevent cross-mixing.
  • 4. Tablet compression: Granular TCCA is fed into rotary tablet presses and compacted into 200g (3-inch) and 20g (1-inch) tablets using mechanical pressure alone — no chemical binders. Press tooling is checked between runs to maintain tablet weight consistency.
  • 5. QC sampling and batch testing: The in-house laboratory samples every production batch and performs available chlorine titration, moisture analysis, and tablet weight and hardness checks before any product moves to packing.
  • 6. UN-certified drum packing: Approved product is packed into UN 2468 certified plastic drums with inner liners, weighed, sealed, and labeled with batch numbers for full traceability through to the destination port.

Quality Control Checkpoints

Quality at a professional TCCA manufacturer depends on catching deviations early. Our QC system applies five mandatory checkpoints to every batch:

  • Raw material purity: Incoming cyanuric acid and chlorine are verified against purity specifications before release, with certificates retained for each lot.
  • In-process moisture control: Moisture is monitored during drying and before compression, because excess moisture degrades both available chlorine and tablet stability.
  • Available chlorine titration per batch: Every production batch is titrated in our laboratory to confirm a minimum of 90% available chlorine, with results recorded on the batch Certificate of Analysis.
  • Tablet weight and hardness testing: Tablets are sampled from each press run and checked for average weight, weight variation, and hardness to guarantee consistent dissolution behavior in erosion feeders and skimmers.
  • Final drum sealing and labeling: Before container loading, packed drums are inspected for seal integrity, correct net weight, UN 2468 marking, GHS labels, and batch traceability codes.

TCCA Product Range

Product Available Chlorine Form Sizes
TCCA granular 90% minimum Granular 8-30 mesh / 14-50 mesh
TCCA tablets 90% minimum Tablet 200g (3-inch) / 20g (1-inch)

In addition to TCCA, our factory operates separate calcium hypochlorite 65-70% lines (granular and tablet) and SDIC 56/60% lines (granular and tablet), allowing mixed-product container loading from a single TCCA manufacturer and supplier relationship.

OEM Private Label TCCA

We manufacture TCCA under your brand, not ours. Our OEM program covers every element of the finished drum:

  • Custom branding: Your company name, logo, colors, and contact details printed on drum labels — we never add our own branding to OEM orders.
  • Label design support: Our team prepares GHS-compliant label artwork in English, French, Spanish, or Arabic and submits proofs for your approval before printing.
  • Custom drum weights: In addition to standard 5 kg to 50 kg plastic drums, we produce custom net weights to match your retail or distribution format.
  • OEM MOQ: One full 20ft container (approximately 16-18 MT of TCCA, depending on drum size) per OEM order.
  • Confidentiality: Your formulations, artwork, and order details are never shared with third parties or referenced in our marketing.

Certifications and Compliance

  • ISO 9001 certified: Our quality management system governs every process from raw material procurement to container loading and is audited annually.
  • UN 2468 packaging: All TCCA shipments use UN-certified plastic drums meeting Class 5.1 oxidizer requirements under the IMDG Code for sea freight.
  • REACH support: We support EU buyers with documentation and data required for REACH-related compliance procedures.
  • COA, MSDS, and COO per shipment: Every order ships with a batch Certificate of Analysis, Material Safety Data Sheet, and Certificate of Origin prepared in-house.
  • Third-party inspection welcome: Buyers may appoint SGS, BV, or any inspection agency to verify quality, weight, and packing before shipment.

Export Logistics

As an experienced TCCA manufacturer and exporter, we manage the full dangerous goods shipping workflow:

  • Container loading: A 20ft container loads approximately 16-18 MT of TCCA and a 40ft container approximately 25-27 MT, depending on drum size mix; we optimize the drum configuration to maximize payload.
  • DG documentation: Dangerous goods declaration, MSDS, and IMDG-compliant paperwork are prepared by our in-house export team for every shipment.
  • Ports: We ship from Qingdao and Shanghai with consolidated trucking from the factory.
  • Lead times: Typical production lead time is 10-15 days after order confirmation, plus 3-5 days for booking and container loading.
  • Incoterms support: We quote and ship under both FOB and CIF terms, and can arrange marine insurance and destination coordination on request.

Frequently Asked Questions

Q: Can we visit your factory for an audit before placing an order?

Yes. As a direct TCCA manufacturer, we welcome factory audits and on-site visits. We can arrange airport pickup, factory tours of the granular and tablet lines, laboratory demonstrations, and meetings with our production and QC managers. Video call factory walkthroughs are available for buyers unable to travel.

Q: What is your production lead time for TCCA orders?

Typical lead time is 10-15 days after order confirmation for standard granular and tablet specifications, plus 3-5 days for vessel booking and container loading. OEM orders with custom labels require approximately 20-25 days including artwork approval and label printing.

Q: What is the MOQ for OEM private label TCCA?

The OEM minimum is one full 20ft container, approximately 16-18 MT depending on the drum sizes you select. Within that container you may mix tablet sizes and granular mesh grades. Custom drum weights are available provided the full container quantity is met.

Q: What is your sample policy?

We provide 1-2 kg samples of TCCA granular or tablets free of charge; the buyer covers courier freight. Each sample ships with its Certificate of Analysis so your laboratory can independently verify available chlorine before you commit to a production order.

Q: How do you handle quality disputes?

Every shipment retains a sealed retained sample for 12 months. If a quality issue is reported, we first verify against the retained sample and the batch COA. Confirmed deviations are compensated through replacement product in the next shipment, a price adjustment, or a claim — negotiated case by case with full documentation. We also invite pre-shipment inspection by SGS or BV to prevent disputes before loading.

Q: What payment terms do you accept?

We accept T/T with 30% deposit and 70% balance against the bill of lading copy. For established customers we offer flexible terms including L/C at sight and negotiated credit arrangements. Trial orders can be discussed with adjusted deposit structures.

Need a reliable TCCA manufacturer for your market? Contact Everglory Industrial today for factory-direct pricing, a per-batch COA, and CIF quotation to your destination port. Send your form (granular or tablet), mesh or tablet size, drum weight, and target volume — our export team replies within 24 hours in English, French, or Spanish.

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